Industrial Equipment

An increasing number of plastic components is being used in highly specialized industrial applications. Bringing the right material into the right shape – that is the expertise of Konzelmann.

  • Industries
  • Plastic processing for demanding industrial applications
Facts

Based on your requirements, we work out customized solutions together with you.

Your advantage:

  • Tolerances in ranges of 1/100 to 1/500mm
  • Highly functional approach
  • Excellent surface functionality
  • Extremely narrow sealing seats with diameters up to 0.4 mm
  • Special material expertise, such as for self-tapping screw connections
  • Tribological knowledge of materials and surfaces

Contact

Contact details for more information:

vertrieb@konzelmann.com
+49 7143 40 80 - 0

Pneumatic
Valves - Magnet Plate
Valve - Valve Body
Hydraulics
Valve Pistons
Pumping Systems
Water Pump
Pump Housing
Sensor Technology
Electronic Components
Molded Magnet

Valve - Valve Body

Task

Pneumatic valves made of plastic or die-cast aluminum? Which material is suitable for which application? We have the answers. In this project, too, we were able to clearly demonstrate our product and manufacturing expertise.

Solution

Redesigning a plastic-compatible component with the customer. Important here is to ensure minimum flash formation in the parting lines. 30 years of experience combined with the appropriate simulation tools ensures optimal mold design and thus excellent results.

Your Benefits

  • Cost advantage
  • Increased functional integration

Contact Us

Do you have similar requirements? Get in contact.

vertrieb@konzelmann.com
+49 7143 40 80 - 0

Valves - Magnet Plate

Task

For this component in particular, we could make use of our specialist knowledge in nozzle seats. In this case, both high-precision surface quality at the nozzle seats (0.4 mm diameter each) and  the associated core spotting must be mastered.

Solution

Many years of experience with fluid engineering components, from component design to high-precision mold design as well as extensive expertise in serial production ensure the perfect solution for your valve.

Your Benefits

  • Cost advantage
  • Increased functional integration

Contact Us

Do you have similar requirements? Get in contact.

vertrieb@konzelmann.com
+49 7143 40 80 - 0

Picture Gallery

Valves - Magnet Plate

Expertise

Fluid Power

Activities

Valve Pistons

Task

Material substitution of a piston made of metal with a high-performance polymer.

Solution

The challenge is to manufacture the piston in serial production with highest accuracy and surface precision. The combination of the surface with a tribologically modified special plastic as well as the corresponding mold concept allows the injection-molded component to be directly installed without additional surface treatment.

Your Benefits

  • Cost advantage
  • Lower mass inertia

Contact Us

Do you have similar requirements? Get in contact.

vertrieb@konzelmann.com
+49 7143 40 80 - 0

Water Pump

Task

In water pumps, the fluid-immersed rotor must be bedded. Expensive graphite bearings are often used here. These are to be replaced by a  plastic solution.

Solution

The graphite bearings can be replaced by polymeric bearings. By direct injection of surrounding parts, the number of pump components can also be reduced. By using hydrodynamics, extremely low wear and friction can be achieved.

Your Benefits

  • Cost advantage
  • Increased functional integration
  • Low wear
  • Low friction

Contact Us

Do you have similar requirements? Get in contact.

vertrieb@konzelmann.com
+49 7143 40 80 - 0

Pump Housing

Task

Production of various plastic components for a water pump with subsequent pre-assembly.  

Solution

The fascinating thing about such assemblies is that the functionality of the unit can be put in the foreground, thanks to our system knowledge and focused approach to customer-supplier dealings. Only in this way can the high requirements in terms of shape and position tolerances, for example, be implemented.

Your Benefits

Successful implementation of complex component geometries with many interfaces.

Contact Us

Do you have similar requirements? Get in contact.

vertrieb@konzelmann.com
+49 7143 40 80 - 0

Electronic Components

Task

Increasing demands for higher IP protection classes ensure that electronic components are additionally protected. An excellent, highly advantageous solution is to injection mold with plastic around the  parts.

Solution

Potential solutions are multi-layered and versatile, but more or less subject to constraints.
In any case, any solution will be extremely component-specific. Therefore the different possibilities have to be carefully thought-over, examined and coordinated at a very early stage. We work together with you as a partner to develop the special solution for your component.

Your Benefits

Our many years of experience and expertise in our wide range of teams ensure you will find the solution for your special application.

Contact Us

Do you have similar requirements? Get in contact.

vertrieb@konzelmann.com
+49 7143 40 80 - 0

Picture Gallery

Staiger Sensors
Staiger Sensors
Staiger Sensors
Staiger Sensors

Expertise

Equipment Technology

Activities

Molded Magnet

Task

A component which can display the switching position and location of an actuating piston through an aluminum case by means of magnetic sensors.

Solution

Elaboration and calculation of a geometry which ensures that the magnet does not detach even under  changing temperatures.

Tolerances of the magnet are compensated by means of 'intelligent mold inserts'.

Possible installation errors by the workshop personnel are eliminated by the material selection, and plastic bending of the component is greatly reduced.

Your Benefits

  • Cost advantage
  • Increased functional integration
  • Low wear

Contact Us

Do you have similar requirements? Get in contact.

vertrieb@konzelmann.com
+49 7143 40 80 - 0